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Automatic Soldering Machine
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Automatic Soldering Machine With 4-Axis Single Head Single Y 360 Degree Rotation

Platform coordinate type automatic screw machine solution

Working Principle:

Single screwdriver double platform automatic screw locking machine is mainly composed of screw automatic conveying system, x-y-z movement platform, control system and locking system. By means of air-blowing feeding and moving through XYZ coordinate axis, accurate positioning of the workpiece is realized. The locking action is completed in one time without manual intervention.

 
Single screwdriver double platform automatic screw locking machine is mainly composed of screw automatic conveying system, x-y-z movement platform, control system and locking system. The work efficiency is much higher than the traditional manual work, widely used in digital, electronic, small appliances, power switches, lamps, LED and toys. High efficiency, versatility/flexibility.

Instructions for product selection:

1. The use of various types of screws, the total length of the screw should be greater than 1.3 times the diameter of the nut.
2. Screw range: m1-m6.
3. Screw head or pattern: word, cross, triangle, plum blossom, hexagon socket, H head and so on.
4. Screw surface treatment: electric nickel, pot black, color zinc plating, white zinc plating, copper plating.
5. Screw material: iron, copper, stainless steel, etc.
6. Screw products of materials: plastic, iron, aluminum, etc.
7. The total length of screws shall not be greater than 40mm
8. Suitable for digital, electronic, small appliances, power switches, lamps, LED, toys and other products.

Specification:

Model TD101 Automatic Soldering Machine
Dimension (L*W*H) (mm) 815*600*880mm
Weight(kg) 65
Operation Range (X*Y*Z) (mm) 380*380*80mm
Axes 4 Axis (X,Y,Z,R)
Control System Motion Controller or PLC + Teach Pendant
Driving mode Precision Stepping Motor+Timing belt
Move speed X,Y 600-800MM/S,Z 400MM/S,
Solder wire Φ0.4~1.2mm
Feeding Control Precision Stepping Motor
Feeding speed 1-50MM/S
Feeding resolution 0.1MM
Repeated precision +/-0.02MM
Heating power 150W
Power supply AC 220V 50Hz (Optional)
Temperature control range 0-550C°
Temperature control accuracy +/-1C°
Air pressure requirement 0.4 to 0.6MPa (4 to 6kg/cm2) as dry air
Control Panel Teach pendant
External Interface USB + RS232
Soldering Method Point Soldering/Drag Soldering
Iron Tip Cleaning Air cleaning
Working Temperature 5-40C°
Working Humidity 20-90% RH

Advantages of Automatic Soldering Machine

1.The furnace pipe is made of imported military level quality titanium plate production (titanium are widely used in aviation, aerospace, chemical, biological, etc), including titanium above 99.56%. In the long term 400 degree high temperature, corrosion resistance, fight with acid, and not the tin features, and all have SGS the authentication report, is the best choice of lead-free homework.


2.The thermostat PID auto-tuning technology, solid state relays output, ± 2 degree temperature error, with temperature compensation function, make assure temperature and the actual temperature are same.


3.Ceramic heater and thermocouple are imported components production, the WaiReShi fever high efficiency, long life, save electric energy.


4.Automatic ON/OFF function ,save Melt tin time.


5.Desktop tin pot with 1.5 mm iron plate appearance, durable, surface spraying rice white paint.


6.large welding surface,Apply to electronic company welding pcb board.

Features

The soldering robot consists of the teaching pendant and the soldering machine host that consists of the soldering

controller unit, the solder feeder and the iron unit.

1. You can easily set the preheating, heating time and other soldering conditions through the teaching pendant.
2. Desktop type can be placed on the production line.

3. High-rigidity aluminum alloy multi-axis design ensures reliability and accuracy.

4. Solder automatic feeding.
5. Flexibility: Standard universal fixtures are suitable for a wide range of production requirements.

6. More user-friendly touch screen or teaching pendant operation, easy to operate.

External technical parameters and manual test functions can be directly adjusted by the technician.

7. The machine has the functions of point soldering, drag soldering, automatic cleaning, shifting, etc. It has functions such as position Correction, batch modification, array copying, graphics translation, graphics zooming, automatic positioning and so on.

8. In addition to entering coordinates and teachings, the machine also supports the import of computer graphics. The graphics on the computer can be converted into PLT files or G code files and then converted by the controller into a soldering process file for processing.

9. Each processing file can store 100, 000 processing points and the host file storage space is 256M. The system also supports U disk read and write functions, you can directly read and write U disk processing files. The teach pendant can store welding process files, system configuration files and multiple devices can use teaching pendants to copy welding process files or system configuration files to each other (it can also use U disk copy).

10. Smoke purification filter system (optional)

11. The soldering machine can work without a teach pendant connection.

12. ODM or OEM is OK.

Fitting standard:

Feeding system: independently researched and developed feeding system, adopting air-blown feeding method (considering the ratio of nut diameter to total length of screw), adopting turbine feeding, automatically sorting and arranging, screening abnormal screws, and automatically supplying air materials.Different screw feeding machines are not general (screw tolerance is less than ±0.2mm) due to the different cap and tooth diameters of screws.

Lead rail: Taiwan HIWIN guide rail and lead rail (precision ± 0.02mm), Y-axis double-position movement is driven by closed-loop feeding motor, the motion module is linear guide rail lead rail module.

Control instructions: the main machine adopts omron PLC control, the man-machine interface Taiwan Weinview.PLC can control programming, can be programmed directly in the man-machine interface, PLC can store the coordinate value of 40 workpiece (each workpiece points less than 50).

Inspection items: screw sliding tooth inspection, screw leakage lock inspection, bad lock (alarm prompt)

Screwdriver: Taiwan KILEWS speed electric batch (optional)

Instructions for product selection:

1. The use of various types of screws, the total length of the screw should be greater than 1.3 times the diameter of the nut.

2. Screw range: m1-m6.

3. Screw head or pattern: word, cross, triangle, plum blossom, hexagon socket, H head and so on.

4. Screw surface treatment: electric nickel, pot black, color zinc plating, white zinc plating, copper plating.

5. Screw material: iron, copper, stainless steel, etc.

6. Screw products of materials: plastic, iron, aluminum, etc.

7. The total length of screws shall not be greater than 40mm

8. Suitable for digital, electronic, small appliances, power switches, lamps, LED, toys and other products.

CONTACT US
As the leading automated assembly line manufacturer from China, we offers automatic screw feeder machine, automatic screw driving machine, automatic screw fastening machine, automatic screw tightening machine, automatic screw feeding systems, assembly automation screw feeders and more at factory price.

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   No.3, North Road, Xinwu Village, Xiaojinkou, Huizhou city, Guangdong China

   Phone: (+86)-133-5263-6504
   Email: info@calvindude.com

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