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Home / Products / Automatic Screw Lock Machine / Four axis double platform automatic screw locking machine

Four axis double platform automatic screw locking machine

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The four screwdrivers of double-platform automatic locking screw machines are mainly composed of automatic screw conveying system, X-Y-Z movement platform, control system and locking system. For products that require more locking screws, its working efficiency will be higher than one screwdriver, and it can't be compared with traditional manual operations. This four-axis double platform automatic locking screw machine is designed for socket, for other products through the application, can be customized according to your product.


Working Principle:

This machine is mainly composed of screw automatic conveying system, x-y-z movement platform, control system and locking system. By means of air-blowing feeding and moving through XYZ coordinate axis, accurate positioning of the workpiece is realized. The locking action is completed in one time without manual intervention.

 

It is mainly composed of screw automatic conveying system, x-y-z movement platform, control system and locking system. The work efficiency is much higher than the traditional manual work, widely used in digital, electronic, small appliances, power switches, lamps, LED and toys. High efficiency, versatility/flexibility.

 

Fitting standard:

Feeding system: independently researched and developed feeding system, adopting air-blown feeding method (considering the ratio of nut diameter to total length of screw), adopting turbine feeding, automatically sorting and arranging, screening abnormal screws, and automatically supplying air materials.Different screw feeding machines are not general (screw tolerance is less than ±0.2mm) due to the different cap and tooth diameters of screws.

 

Lead rail: Taiwan HIWIN guide rail and lead rail (precision ± 0.02mm), Y-axis double-position movement is driven by closed-loop feeding motor, the motion module is linear guide rail lead rail module.

 

Control instructions: the main machine adopts omron PLC control, the man-machine interface Taiwan Weinview.PLC can control programming, can be programmed directly in the man-machine interface, PLC can store the coordinate value of 40 workpiece (each workpiece points less than 50).

Inspection items: screw sliding tooth inspection, screw leakage lock inspection, bad lock (alarm prompt)

 

Screwdriver: Taiwan KILEWS speed electric batch (optional)

 

 

Specification:

Machine G.W.About 100 kg
Overall dimensions(H)730*(L)650*(W)550mm(according to customer product size)
Power supplyAC 220V, 50Hz
Power300 W
Environment temperature- 20 ~ 40 degrees
RackSteel table, aluminum frame
Man-machine interfaceTouch screen
Program inputCoordinate input
Host program controlOmron PLC
CommunicationSerial port RS232C, computer communication software
Positioning accuracyX, Y, Z + / 0.02 mm: + / - 0.02 mm
Running speed500 mm/SEC (X, Y)
Automatic nail feederEither on or off the workbench
Number of automatic nail feederConfiguration is based on the quantity of locking screws, a machine can send 2 screws
Electric groupKILEWS screwdriver (torque according to customer product configuration)
Number of Z axis current batches1-4 electric screwdrivers
XY locking rangeAccording to customer product customization
Z axis locking rangeAccording to customer product customization
Screw slide tooth detectionYes
Screw leak lock detectionYes
Screw leakage detectionYes
Handling of lock defectsAlarm lights and buzzers


Instructions for product selection:

1. The use of various types of screws, the total length of the screw should be greater than 1.3 times the diameter of the nut.

2. Screw range: m1-m6.

3. Screw head or pattern: word, cross, triangle, plum blossom, hexagon socket, H head and so on.

4. Screw surface treatment: electric nickel, pot black, color zinc plating, white zinc plating, copper plating.

5. Screw material: iron, copper, stainless steel, etc.

6. Screw products of materials: plastic, iron, aluminum, etc.

7. The total length of screws shall not be greater than 40mm

8. Suitable for digital, electronic, small appliances, power switches, lamps, LED, toys and other products.


Composition and design description:

1. Structure: it is mainly composed of automatic screw conveying system, x-y-z movement platform, locking screw mechanism and electrical control system.

2. Replace the product: you can directly replace the fixture, the PLC stored in the corresponding workpiece coordinate program can be produced.

3. The time for locking a screw is about 1.2s. (depending on the screw length slightly different).

4. The locking screw is the automatic screws sample provided by customers. The tolerance of incoming material size is allowed to be ±0.2mm.

5. The locking products: according to the customer's product samples.

6.Jig: according to the product design, accurate positioning, convenient replacement.

7. During the use of the equipment, the product shall not be damaged (such as product deformation, scratch, appearance damage, etc.).

8. Reliability and stability: the equipment can work continuously for 20 hours a day without failure, and the failure rate is low, which is suitable for mass production.


Main functions:

1. With intelligent detection function, it can detect missing lock, floating lock, sliding tooth, etc.

2. The cycle of locking a workpiece is within 5s (4 screws)

3. The locking screw is the automatic screw sample provided by customer, and the tolerance of incoming material size is allowed to be ±0.2mm

4. Locking products: customized equipment according to product samples provided by customers

5. Jig: according to the product design, multiple rows and multiple columns placement. Accurate positioning and easy replacement are required

6. No damage to products (such as product deformation, scratch, appearance damage, etc.)

7. Reliability and stability: under the premise of qualified product quality, the equipment can lock screws continuously for 20 hours a day.


As the leading automated assembly line manufacturer from China, we offers automatic screw feeder machine, automatic screw driving machine, automatic screw fastening machine, automatic screw tightening machine, automatic screw feeding systems, assembly automation screw feeders and more at factory price.

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