Multi-axis turntable type automatic locking screw machine
The multi-axis turntable type automatic locking screw machine can produce and install multiple electric batches according to the needs of users to automatically lock the screws. Can meet the requirements of labor saving, high efficiency, easy operation and high precision. Satisfying the development requirements of automatic production at the same time, it can also reduce the labor cost for the company.
Multi-axis turntable automatic locking screw machine is also called desktop type. It is a branch of multi-axis locking screw machine. Most of its structure and working principle are similar to multi-axis fixed coordinate machine. Its main feature is that a rotatable jig and a mechanical arm are arranged on the desktop, which can facilitate the fixing of the product and put the locked product into the assembly line to enter the next process. Generally, the fixture can be configured with 4 or 6 to be processed products (configured according to processing speed). The turntable type automatic screw feeding machine is mainly used in assembly line operations, and the workpieces that have been screwed are automatically placed on the assembly line conveyor belt through the mechanical arm. The turntable (divider) is mainly used to realize the simultaneous operation of feeding screws, screwing screws, and retrieving materials to improve production efficiency.
|Machine G.W. ||About 150KG(according to customer products) |
|Overall Dimensions ||(H)1900* (L)800* (W)600mm(according to customer products) |
|Power Supply ||AC 220V, 50Hz |
|Power ||0.3 KW |
|Air Comsumption ||15 m3 / hour |
|Rack ||Steel table, aluminum frame |
|Host Program Control ||Mitsubishi PLC control |
|Man-machine Interface ||Taiwan Weinview |
|Machine Start ||Two-handed startup mode |
|Alarm ||Alarm lights flash and buzzers whistle |
|Universal Joint & Coupling Assembly ||Universal junction connection |
|Automatic Screw Feeder ||Next to or under the machine |
|Quantity of Automatic Screw Feeder ||Configuration is based on the quantity of locking screws, a machine can send 2 screws |
|KILEWS Screwdriver ||Yes |
|Applicable Product Size ||Custom |
|Horizontal Adjustment Range ||Custom |
|Vertical Adjustment Range ||Custom |
|Depth of Screw Locking ||Custom |
|Minimum Screw Pitch ||20mm, unlimited maximum hole spacing |
|Screw Slide Tooth Detection ||Yes |
|Screw Leak Lock Detection ||Yes |
|Screw Leakage Detection ||Yes |
|Handling of Lock Defects ||Alarm lights and buzzers |
|Lock Shaft Quantity ||2-12 shaft is optional |
|Locking Speed ||2-5 seconds /PCS (depending on screw length) |
|Torque Adjustment ||Each axis can be adjusted separately |
|Suitable For Screw ||M1 - M8 |
|Suitable For Products ||Toys, photoelectric, computer, plastic and other products |
The multi-axis turntable automatic locking screw machine has the following characteristics:
1. Labor-saving: equipped with manipulator and turntable, feeding, testing, locking and unloading, unloading synchronous operation, automatically completed by the equipment. Several processes can be carried out at the same time, which is equivalent to assembly line operation and reduces labor.
2. High efficiency: several electric batches work at the same time, which can replace multiple workers; for example, with 4 electric batches, you can lock 4 screws at a time. The number of electric batches can be customized according to customer requirements.
3. Low intensity: reduce the labor intensity of workers. The traditional manual screw placement and alignment of the screw head require a lot of work time and effort, which affects the work productivity. The automatic screw lock machine saves this part of the complicated repetitive labor, thereby reducing the labor intensity of workers.
4. Easy to operate: PCL intelligent circuit control, configuration touch screen, simple operation, employees only need to place the workpiece.
5. High precision: precise torque and easy adjustment to ensure the locking quality.
6. More efficient: Compared with the suction type, the blow-type screw is directly delivered to the batch nozzle, saving the time of taking the screw back and forth.
7. Customized products: The system is customized according to the requirements of the workpiece. Including locking screw method, feeding method, number of bits, position, feeding method are designed according to customer's specific requirements.
Composition and design description of multi-axis turntable type automatic lock screw machine
1. Structure composition: mainly composed of automatic screw conveying system, screw locking mechanism, electrical control system, etc .;
2. Replace the product: the jig can be replaced directly, and the shaft position can be adjusted;
3. The time to lock a product is around 3S. (Screw length is slightly different, there is a slight difference);
4. The lock screw is according to the product sample provided by the customer, which allows the incoming material size tolerance to be ± 0.2mm;
5. The lock-up product is according to the product sample provided by the customer;
6. Fixture: According to product design, accurate positioning and simple and convenient replacement are required;
7. The product must not be damaged during the use of the equipment (such as product deformation, scratches, appearance damage, etc.);
8. Reliability and stability: Under the premise of qualified product quality, the equipment can work continuously and steadily every day, with low failure rate, and is suitable for large-scale production of single products.
1. Product ordering: Customer need to provide us with 1000 screws to be locked and 10-20 products to be locked for debugging and testing of the machine.
2. Scope of use: handheld screw machine for the same type of screw (screw cap and screw tooth diameter is the same) can be used, such as: M3X8,M3X10. If the difference is large, need to be customized.